Qilu Network – Flash News July 25th, recently, in Tai’an Feicheng Lianyi Plastic Engineering Co., Ltd. long fiber reinforced thermoplastic composite materials production digital workshop, four intelligent engineering plastics stretching production line in the cloud management control system control under the full on-line operation. Workers in the intelligent control center, not only to achieve the production of the whole process of unmanned control, but also through the Huawei digital cloud platform, query the various parameters of the production time curve, intelligent comparative analysis, to provide a basis for process improvement. At the same time, in the online inspection and analysis of the quality of key processes, the inspection results are automatically judged and alarmed, and the whole process of product production is traced in data sharing and storage.
According to Zhang Feng, deputy general manager of the enterprise, the enterprise in the intelligent production, the same investment scale productivity increased by more than 34%, reduce more than 60% of unplanned downtime, eliminate more than 18% of non-productive energy consumption, significantly improve the labor productivity and per capita production value, and improve the overall efficiency of the factory. Intelligent production allows the company in digitalization, information technology, automation and other geogrid industry use in the industry leader, the formation of replicable, can be promoted and applied in the industry cross-border customization of the new model.
This is a microcosm of Tai’an high-performance fibers and composites industry chain to take the “smart” road. Tai’an high-performance fibers and composites industry chain has always taken intelligent manufacturing as the fundamental work to achieve long-term high-quality development and materials manufacturing, and constantly improve the intelligent manufacturing benchmark enterprise ladder cultivation, do a good job of systematic planning, scientific deployment, pilot demonstration, and make every effort to build the whole industry chain integration and development of the intelligent ecosystem.
To realize common development through forum exchanges. In the previous period, the industry chain special class actively docking Nanjing Glass Fiber Research and Design Institute Co., Ltd. for glass fiber, carbon fiber National Technical Standards Committee 3 technical review meeting held in Thailand, at the same time, together with the industry chain Chamber of Commerce to prepare for “science and innovation in China intelligent manufacturing” technology innovation summit forum and other activities. 2023, the industry chain were to “Improve quality and efficiency and promote development, collaborative innovation to help dual-carbon” ‘innovation-driven intelligent manufacturing process optimization and green development’ as the theme, held the Ninth China International Wind Power Composites Summit Forum, the first ‘geosynthetics intelligent manufacturing-advanced process equipment high-end forum’. The 9th China International Wind Power Composites Summit Forum and the first “Intelligent Manufacturing of Geosynthetics – Advanced Process Equipment High-end Forum” will be held. Invite 500 domestic and foreign academicians and professors, industry scholars, entrepreneurs gathered in Tai’an, around the advanced manufacturing of geosynthetics, the establishment of Tai’an City, China Geosynthetics Engineering Association Intelligent Manufacturing Committee, advanced manufacturing equipment innovation, process innovation and fine control, to promote the manufacturing enterprises from informatization to digitalization, and then to the transformation and upgrading of intellectualization.
For Feicheng Lianyi Plastic Engineering Co., Ltd, after adjusting the “consistency of two regulations” land piece development program, it provided 100 mu of industrial land for the enterprise; utilizing bank-enterprise docking, it provided the enterprise with a working capital loan of 21.2 million yuan; and relying on the big data of tax revenue, it provided the enterprise with a cumulative total of tax exemption and remission of 11.55 million yuan. While supporting stronger champion enterprises, it also provides quantitative tools for other enterprises in the industry chain in discovering, identifying and responding to more risks and challenges of opportunities, and realizes the wisdom traction of the industry chain and industry leadership.
“To lead the formation of industrial cluster mesh development pattern by champion enterprises, to build a three-dimensional synergistic industrial system by geese array structure, to open the ‘point with surface’ butterfly effect, and to give birth to many application scenarios and emerging industries, is the work goal we have been insisting on.” Tai’an high-performance fibers and composite materials industry chain responsible person said.
To realize integrated development through intelligent synergy. The industry chain around the intelligent manufacturing and Shandong Province “ten chain ten thousand enterprises” iconic industrial chain fusion chain solid chain special action, to chain thinking to build all kinds of integration and innovation platform, guide enterprises to strengthen the cooperation of colleges and universities and exchange of talents, the development of industry chain talent training program.
In April, the industry chain special class cooperated with Taian Intellectual Property Research Institute, Shandong University of Science and Technology Resources College and other five units to organize the “Science and Innovation China” Hai Zhi work in Taian City, school, land and enterprise cooperation meeting. At the same time, it set up the Shandong (Tai’an) working base of Haiji Program of China Association for Science and Technology (CAST), which opened up a green channel for industrial chain enterprises to incorporate more into the platform of “Science and Technology for China”, solve technical problems of enterprises, realize economic benefits and apply high-end innovation resources. During the event, the industry chain special class around glass fiber, carbon fiber, carbon and other new materials intelligent manufacturing, signing 8 projects, signing amount of 2.305 billion yuan. In the school-enterprise cooperation, guiding the industrial chain enterprises and universities to jointly create a structural mismatch pattern of talents, around the industrial technology frontier, guiding students to make use of “intelligence” and “wisdom” in practice, and realizing the co-inclusion of science and technology and industry, sharing and win-win situation.